Master the Core Engines of Manufacturing Planning to Optimize Production and Inventory
At the heart of every efficient manufacturing operation lies a robust planning system. Master Production Scheduling (MPS) and Material Requirements Planning (MRP) are the interlinked critical processes that translate demand into a feasible production plan and precise material procurement needs. This in-depth course provides a comprehensive understanding of how to develop, manage, and leverage MPS and MRP to synchronize supply with demand, reduce costs, and improve customer service levels.
What You Will Learn
By the end of this course, you will be able to:
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Define the roles and interrelationship between the Master Production Schedule (MPS) and Material Requirements Planning (MRP).
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Develop a realistic Master Production Schedule based on sales forecasts, customer orders, and available capacity.
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Understand the core inputs to MRP: Bill of Materials (BOM), inventory records, and the master schedule.
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Navigate the MRP logic explosion process to calculate net requirements for components and raw materials.
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Generate and interpret key MRP outputs: planned order releases, rescheduling notices, and action messages.
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Manage common challenges in MPS/MRP execution, such as demand volatility and supply chain disruptions.
Course Curriculum
The course is structured into detailed modules for mastery:
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Module 1: Planning Foundations: The Strategic Role of MPS and MRP
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Module 2: Creating the Master Production Schedule (MPS)
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Module 3: The Mechanics of Material Requirements Planning (MRP)
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Module 4: Inputs and Outputs: BOM, Inventory, and Planned Orders
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Module 5: Managing Dynamics: Capacity Planning and System Maintenance
Who Is This Course For?
This course is essential for professionals involved in manufacturing, planning, and supply chain management, including:
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Production and Planning Managers
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Supply Chain and Logistics Professionals
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Inventory and Materials Managers
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Operations and Manufacturing Engineers
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ERP System Users and Implementers
Prerequisites
A basic understanding of manufacturing and inventory concepts is recommended to maximize learning.
Course Features & Included Materials
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In-Depth eLearning: Complete 5 hours of detailed, process-driven instruction.
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Practical Exercises: Reinforce learning with simulated MPS and MRP calculation workshops.
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Comprehensive Toolkit: Access downloadable worksheets, BOM examples, and process flowcharts.
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ERP Context: Understand how MPS and MRP principles are applied within Enterprise Resource Planning systems.
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Certificate of Completion: Earn a verifiable, with a unique ID and QR code, soft-copy certificate issued via the QCI training portal. Validate your achievement anytime at https://pathshala.qcin.org/.
Enroll Today and Become the Architect of Your Factorys Efficiency!
Invest five hours to master the planning systems that drive manufacturing performance. Gain the confidence to create feasible production plans and ensure the right materials are available at the right time.
For more information, please contact:
Rohit Varshney at rohit.varshney@qcin.org, Ph. 9773500376